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Yorkshire Valley Farms is a producer of certified organic chicken. The farmers, Tom Ahrens, Tony Ambler, and partners, have ambitious and exciting plans for broad scale availability of organically grown chickens. (Their chickens can now be purchased at Loblaws stores across the province.) To support these plans they are building a number of new barns and elected to include a FIT PV system on the first new barn.

The barn was built in the fall of 2010 with the first batch of chicks arriving in November. The roof-top portion of the solar project had to be finished well before the chicks' arrival so as to not disturb the chicks with construction noise.

This project includes 540 Conergy P235 modules and 270 Enphase D380 micro-inverters. Enphase was selected as the project inverter in part owing to their availability as Ontario Content within the timeframe of the project. The array was broken into 3 sections, each feeding its own Enphase Line Communications Filter and Envoy Communication Gateway. The Envoy allows module-by-module performance and error monitoring for maximizing long term system performance.

The building design was optimized for solar in 2 ways: roof pitch was increased for improved PV performance, and roof structure was designed to accommodate vertical PV mounting rails and a landscape module orientation.

The site had great access all along the southern side, and was only a single storey high. This allows us to use a telehandler (sometimes called a zoom-boom) to retrieve full skids of modules from the storage trailer, move them to the installation location, and place the entire skid right at working height at any point from the eave to the top of the roof.

This project encountered many bureaucratic hurdles along the way. This owes largely to the degree to which it was pushing the envelope in the province: Among the first FIT projects to reach commercial operation; The first Enphase FIT project to reach commercial operation; The first FIT project for this Hydro One service region

In September 2009 Generation Solar was contracted to participate in, what was then, the largest roof-top solar electric system in Canada. The 144kWDC project was one of first projects to go online in the Ontario FIT program. Generation Solar installed about 80kW of the roof array, sharing the PV installation work with another contractor.

The PV modules were mounted flat to make best use of limited roof area; the roof deck itself would not accommodate a ballasted system so the racks were designed to be anchored to the building posts.

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When constructing its new building in downtown Peterborough, the YWCA of Peterborough, Victoria, and Haliburton decided to incorporate a number of green features, including a 10kW roof mounted solar electric system.

The Y and its architect turned to Generation Solar for advice on how to best incorporate the solar array into the new structure. We recommended the use of standing seam metal roof so as to permit a penetration-free roof-top installation and the idea was endorsed by the Y's building committee.

The finished installation made use of standing seam roof anchors by S-5! installed on each and every roof seam. The roofing installation itself was reinforced to accommodate the solar array based on design work by Generation Solar. Wiring was slipped up under the roof cap for a completely penetration-free installation, ensuring that, for the life of the roof, there will be no leaks associated with the solar installation.

The installation was complicated by the proximity to the sidewalk -- we knew we would need to work on the sidewalk, so we secured a permit to close the sidewalk. The articulated boom we used for roof access caused some depressions in the recently landscaped boulevard, so we regraded and resodded once we were finished.

Boulevard

Take one Canadian Art landmark, add a steep steel roof, 60 feet in the air on a sloped site, and a 15kW - 3 Phase solar electric array and what do you get? The McMichael Canadian Art Collection project.

The McMichael Canadian Art Collection houses Canada's largest collection of Canadian Art most notably the best collection of Group of Seven work in the world. Directly under the PV array is gallery space - a roof leak could ruin a priceless work. For this job, a Standing Seam Metal Roof was used. It allowed us to fasten our racking without making a single roof penetration. We attached directly to the standing seam with special clamps made by a company called S-5!. The S-5!s with a standing seam metal roof are a premium combination but if potential roof leaks will keep you up at night you might want to consider them.

The second challenge with this job was the height and steepness of the roof combined with the sloped site. An aerial lift or crane would not work on this slope. To deal with this we used custom scaffold along the entire length of the eave below where we were working. This gave us a staging area for equipment and tools as well as an added measure of safety for those down below if a part or tool was to slide away on us. This type of work environment requires extra planning to ensure few trips up and down the scaffolding as this can add tremendously to installation time and installer fatigue.

Our last big challenge on this job was dealing with the irregularly shaped roof surface. The wall construction is log with stone piers in between. Over time, the logs settled, but the stones didn't. This left a terrible hump in the roof above the stone pier. We felt that the lines of the solar array would further accentuate this hump so we used a racking system that allowed us to 'mellow' the hump. It was a long and systematic process but it worked out well in the end.

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It has been a great pleasure working with you, the project has gone very smoothly. We are very pleased and we look forward to continuing our relationship with you over the next 20 years as we generate power.
I was a great relief to find Generation Solar, after having numerous unpleasant dealings with my initial installer. Their responsiveness and professionalism were top notch. They represented me in dealings with my equipment manufacturer over a warranty issue and produced results that I don't feel I could have on my own. Most importantly, they did what they said they would and kept me informed every step of the way. I would not hesitate recommending Generation Solar and look forward to a continued relationship with them.
I just wanted to let you know how pleased we are with the system you and your team installed. Things have been running great. Checking the inverter for the daily output has been part of my routine, and I enjoy counting the kW. Thanks so much for all the work, professionalism and guidance on this project. You and your team are great.
Wanted you to know that Jackson and Geordie were Amazing and very helpful, hard working in the heat. They did an Awesome job and were very tidy, a hot weather bonus is probably in order though they did say they love working for you.

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